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SediLogic Technologies

Case studies

What these products have done in the field.

Every result we hold that can be stated without overclaiming, in one place, measured at working plants treating with the formulations SediLogic supplies. Each record says what the figure measures and what was never reported alongside it — no untreated control, no method, no location. Filter by the duty it was measured in, or by what was counted.

01The field record

44 results, filterable by duty and by what was counted.

Only the volatile organic fraction of a sludge responds to any of this. Grit, sand, silt, mineral precipitates and plastics remain at any dose, in every record below.

SediLogic sizes wastewater lagoons and holds a written dose table for nothing else — the other duties below are evidence, not an offer. A result outside the 33 to 66 per cent of the volatile fraction an operator should plan for carries a mark saying so.

Where it was measured
What was measured

44 results of 44

  • Wastewater lagoons

    Barbourville, Kentucky

    Municipal24 weeks

    43.3%

    of accumulated solids digested

    Field result

    Just over five feet of accumulated solids in the primary aerated lagoon, assessed at 2,365 dry tons. The plant wanted a route that did not involve dredging.

    • 1,025 dry tons removed
    • Average depth 5.08 ft to 2.65 ft
    Sludge depth and solids
  • Wastewater lagoons

    Inkom, Idaho

    MunicipalFive months, May to October

    48%

    reduction in solids volume overall

    Field result

    Accumulated solids across two lagoon cells, against a specification calling for a 50 per cent reduction. The treatment window was bounded by water temperature, which has to stay above roughly 55°F for the organisms to work at all.

    • Cell 1: 75.2 per cent
    • Cell 2: 37.5 per cent
    Sludge depth and solids
  • Wastewater lagoons

    Municipal WWTP, United States

    Municipal3 months

    672,659lb

    of organic solids digested

    Field resultLocation withheld

    Decades of loading had taken the lagoon to a measured 20.5 per cent solids, with a dredging quotation in hand and no budget line to meet it.

    • Dredging deferred, not ruled out
    • A 4.5x cost saving against the dredging quotation
    Sludge depth and solids
  • Wastewater lagoons

    Meat processing facility

    Industrial12 months

    50%

    reduction in accumulated solids

    Field resultLocation withheld

    Accumulated solids had cut hydraulic retention time to 13 days, capping what the facility could put through the plant and putting effluent quality within sight of a limit.

    • Retention time 13 days to 25 days
    • Treatment capacity recovered without dredging
    Sludge depth and solidsCapacity and retention time
  • Wastewater lagoons

    Resort wastewater lagoon, Hawaii

    Municipal30 days

    Single digits

    effluent suspended solids, from a starting figure that was never recorded

    Field resultNo method statedConfounded

    A forty-year-old lagoon carrying heavy accumulated solids and an effluent suspended-solids figure the resort could not hold.

    • Dosed at 1 ppm of influent flow
    • A fine-bubble aeration system was installed during the same window
    Suspended solids
  • Wastewater lagoons

    Dairy manure lagoon

    Agricultural4 weeks

    87%

    reduction in crust thickness

    Field resultLocation withheldOutside published range

    A floating crust around a foot and a half thick, stiff enough to interfere with pumping the lagoon down for land application.

    • Pumping for land application reported as easier
    Sludge depth and solids
  • Wastewater lagoons

    Industrial facultative lagoons, Midwest United States

    Industrial12 months

    84%

    reduction in sludge volume over twelve months

    Field resultOutside published range

    A lagoon system less than two years old, taking 3,400 lb of BOD a day, already accumulating solids faster than the design allowed for.

    • 52 per cent of that reduction inside the first 90 days
    Sludge depth and solids
  • Wastewater lagoons

    Pulp and paper mill lagoon, Upper Midwest United States

    Industrial90 days

    89%

    solids reduction in the treated section

    Field resultOutside published range

    Solids had built to near the surface across a nine-foot section, short-circuiting flow through the lagoon and putting a dredging quotation on the table.

    • 1,290 dry tons digested in 90 days
    • 9,900 cubic yards of hydraulic space recovered
    • A 6:1 return reported against the dredging quotation
    Sludge depth and solidsCapacity and retention time
  • Wastewater lagoons

    Food processing lagoon, Midwestern United States

    IndustrialJune to September

    100 to 60%

    surface coverage by the grease cap, in three weeks

    Field resultConfounded

    A fat, oil and grease cap covering the whole lagoon surface, cutting oxygen transfer into the water beneath it and standing between the plant and its irrigation discharge.

    • Cap thickness 6 in to 2 in
    • 75 per cent less material reported as requiring dredging
    • Surface aerators were taken out of service during the same period
    Fats, oils and greaseSludge depth and solids
  • Wastewater lagoons

    Food processing lagoons, United States

    IndustrialSummer through September

    76%

    reduction in total Kjeldahl nitrogen against an untreated lagoon

    Field resultUntreated controlLocation withheldOutside published range

    Nitrogen in the lagoons was high enough to block land application, and a grease layer was suspected of standing in the way of nitrification.

    • 74 per cent reduction in ammonia
    • Nitrate 0.3 mg/L to 7.9 mg/L
    • A second lagoon was left untreated for the duration as a control

    Nitrifying organisms do not survive drying, so nothing in SediLogic's dry range can be expected to reproduce this. A nitrogen or ammonia permit is not a duty the launch products address, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammonia
  • Grease traps

    Grease interceptors at a large resort

    IndustrialOngoing, first results in weeks

    71%

    reduction in fats, oils and grease

    Field resultLocation withheldOutside published range

    Three restaurant kitchens sharing interceptors that were filling faster than the pump-out schedule could keep up with, with grease backing up into sinks between visits.

    • A 40 per cent reduction reported in treatment cost
    Fats, oils and grease
  • Collection systems

    Municipal sewer system

    Municipal30 days

    70%

    reduction in fats, oils and grease

    Field resultLocation withheldOutside published range

    Ten thousand dollars a month going on grease removal from force mains and lift stations, on top of a chemical dosing programme.

    • A 50 per cent reduction reported in disposal cost
    Fats, oils and grease
  • Wastewater lagoons

    Municipal lagoon, 11 ft deep

    Municipal60 days

    28%

    reduction in sludge depth in the treated area

    Field resultUntreated controlLocation withheldOutside published range

    Sludge occupying eight to ten feet of an eleven-foot lagoon, leaving nine per cent of the design capacity available for treatment, against a $600,000 dredging quotation.

    • 0.87 m (2.8 ft) less sludge over 60 days
    • Treatment capacity 9 per cent to 35 per cent
    • An untreated area of the same lagoon gained 0.47 m (1.5 ft) over the same period
    Sludge depth and solidsCapacity and retention time
  • Wastewater lagoons

    Three village lagoons, Michigan

    Municipal1 year

    40–91%

    reduction across the three lagoons in one year

    Field resultOutside published range

    Three lagoons at one works, all carrying enough accumulated material to put dredging on the capital plan.

    • Lagoon 1: 1.27 ft removed, 40 per cent
    • Lagoon 2: 0.52 ft removed, 61 per cent
    • Lagoon 3: 0.16 ft removed, 91 per cent
    • Before-and-after sludge maps recorded for all three
    Sludge depth and solids
  • Wastewater lagoons

    Pulp mill aerated lagoon, Canada

    IndustrialApril to October

    0.75m

    average reduction in sludge depth

    Field result

    Decades of accumulation had left half a metre of freeboard on a four-metre basin, with three and a half metres of it solids, and the retention time gone with it.

    • Up to 1.5 m in places
    • Basin capacity 26,154 m³ in April to 28,125 m³ in October
    • Around 2,000 m³ (54,000 ft³) of capacity recovered
    Sludge depth and solidsCapacity and retention time
  • Wastewater lagoons

    Agricultural lagoon serving 8,000 dairy cows, South America

    Agricultural4 months

    83%

    reduction in total suspended solids

    Field resultOutside published range

    A lagoon loaded well past what it was built for, carrying a foam layer across most of the surface and blocking the irrigation draw.

    • TSS 18,650 mg/L to 3,220 mg/L
    • BOD₅ 5,195 mg/L to 2,752 mg/L, a 47 per cent reduction
    • COD rose over the same period, from 18,211 mg/L to 19,303 mg/L
    • Around 70 per cent of the water surface reported clear of foam
    Suspended solidsBOD and COD
  • Wastewater lagoons

    Hog manure lagoon, Nebraska

    Agricultural12 weeks

    62%

    reduction in organic nitrogen dry solids

    Field result

    Dry solids and nutrient load in stored manure, studied under a federal grant rather than a sales programme.

    • Phosphorus 86.7 per cent
    • Calcium 82.9 per cent, magnesium 93.6 per cent, zinc 87.9 per cent
    Sludge depth and solids
  • Aeration basins

    Containerboard mill, two 14 MG aeration lagoons and a 3 MG polishing lagoon

    IndustrialOne month from a January application

    60%

    lower effluent BOD within a month of dosing

    Field resultLocation withheld

    A million gallons a day of mill effluent, and a BOD figure that climbed every winter as the water cooled and biological activity fell away with it.

    • Applied in January, at the coldest point of the year
    BOD and COD
  • Aeration basins

    Dairy processing plant, 1.9 MGD

    IndustrialImprovement inside 4 months

    $40,000

    reported annual saving once settling recovered

    Field resultNo method statedLocation withheld

    Nine months of filamentous growth had taken the settled-volume test above 980 ml/L, so the clarifier could not hold solids and the plant was paying to haul them away.

    • $110 a day of disposal cost avoided
    • Influent BOD around 500 mg/L on 7,192 m³/day
    • No closing settled-volume figure was recorded
    Settling
  • Aeration basins

    Municipal activated sludge plant, 5 MGD

    Municipal1 year

    20%

    reduction in secondary sludge production

    Field resultLocation withheld

    A food-processing load arriving at a municipal works, bringing enough grease with it to drive filamentous growth and cost the plant its settling.

    • Effluent TSS 12–16 ppm to under 5 ppm
    • Polymer use halved
    • 1,500 cubic feet of accumulated grease digested inside two months
    • Sludge cake 25 per cent drier
    Fats, oils and greaseSludge depth and solidsSuspended solidsSettling
  • Aeration basins

    Beverage and milk processing plant, Thailand

    Industrial60 days

    60days

    to clear the foam blanket

    Field resultNo method stated

    A stable foam blanket on the aeration basin, fed by grease in the incoming load and unaffected by the usual mechanical answers.

    • No measured figure was recorded, only the outcome and the window
    SettlingFats, oils and grease
  • Industrial pre-treatment

    Coking plant effluent treatment

    IndustrialWeeks

    29 to 86%

    ammonia removal

    Field resultLocation withheld

    A nitrifying population that would not establish itself, leaving ammonia removal at less than a third of what the permit assumed.

    • COD removal reported as improved over the same period

    Nitrifying organisms do not survive drying. No product in SediLogic's dry range addresses an ammonia or total-nitrogen permit, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammoniaBOD and COD
  • Grease traps

    Supermarket drain lines

    Industrial2 years

    95%

    fewer blockage incidents in the second year

    Field resultLocation withheld

    Grease building in kitchen and deli drain lines fast enough to generate a steady run of blockages and emergency call-outs.

    • 65 per cent fewer in the first year
    Fats, oils and grease
  • Grease traps

    Supermarket grease trap, Japan

    IndustrialNot published

    50%

    less oil accumulation in the trap

    Field resultNo method stated

    Oil accumulating in the trap faster than the cleaning contract allowed for, and taking a long time to clear at each visit.

    • Cleaning time at each pump-out roughly halved
    Fats, oils and grease
  • Industrial pre-treatment

    Refinery aeration basin

    IndustrialSustained over 4 years

    $200,000

    a day of loss reported as avoided

    Field resultNo method statedLocation withheld

    Floc that would not form reliably in the basin, with the compliance consequence of losing it measured in the hundreds of thousands of dollars a day.

    • Reported as holding for four years
    Settling
  • Collection systems

    Municipal sewer line

    MunicipalOngoing

    2 to 7months

    between scheduled clean-outs

    Field resultLocation withheld

    A line that needed clearing every two months to stay ahead of grease accumulation.

    • Dosed from a slow-release block rather than a metering pump
    Fats, oils and grease
  • Industrial pre-treatment

    Crude refinery, Central America

    Industrial90 days

    68%

    reduction in extractable petroleum hydrocarbons

    Field resultOutside published range

    Oily sludge holding extractable petroleum hydrocarbons at a concentration that made disposal the only route available.

    • 29,195 ppm to 9,395 ppm over 90 days
    Hydrocarbons
  • Industrial pre-treatment

    Refinery effluent plant

    IndustrialNot published

    $1,000,000

    reported as avoided by recovering nitrification

    Field resultNo method statedLocation withheld

    A nitrifying population lost from the plant, and an ammonia figure heading for a limit while it re-established.

    • No before-and-after ammonia concentrations are published

    Nitrifying organisms do not survive drying. No product in SediLogic's dry range addresses an ammonia or total-nitrogen permit, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammonia
  • Anaerobic digesters

    Potato processing digester

    IndustrialNot published

    86%

    increase in biogas yield

    Field resultNo method statedLocation withheld

    A digester returning less gas than the organic load going into it suggested it should.

    Biogas yield
  • Anaerobic digesters

    Slaughterhouse digester

    IndustrialNot published

    29%

    more biogas

    Field resultLocation withheld

    High-strength waste going into a digester that was converting less of it to gas than the plant's generating set could use.

    • 51 per cent higher power generation
    Biogas yield
  • Industrial pre-treatment

    Underground fixed-film reactor

    IndustrialNot published

    $10,000

    reported saving on grease cleaning

    Field resultNo method statedLocation withheld

    Grease accumulating through the media of a buried reactor, where cleaning means confined-space entry.

    Fats, oils and grease
  • Industrial pre-treatment

    Refinery and petrochemical effluent plant

    IndustrialNot published

    $5,000

    a day reported as recovered

    Field resultNo method statedLocation withheld

    Phenol in the feed and filamentous growth in the basin, together costing the plant its settling.

    • Phenol load and filament count both reported as reduced
    Settling
  • Aeration basins

    Activated sludge plant

    MunicipalNot published

    97.5%

    reduction in effluent ammonia

    Field resultNo method statedLocation withheld

    Effluent ammonia above what the plant's permit allowed.

    • No starting concentration is published

    Nitrifying organisms do not survive drying. No product in SediLogic's dry range addresses an ammonia or total-nitrogen permit, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammonia
  • Industrial pre-treatment

    Petrochemical effluent plant

    Industrial1 year

    $120,000

    reported annual saving on carbon dosing

    Field resultNo method statedLocation withheld

    Organic load being carried by powdered activated carbon, at a cost that rose with every increase in the feed.

    • Oil degradation reported as improved over the same period
    HydrocarbonsBOD and COD
  • Wastewater lagoons

    Waste lagoon, São Paulo, Brazil

    Industrial2 months

    99%

    reduction in oil and grease

    Field resultOutside published range

    A lagoon carrying a heavy oil and grease load on top of an organic load, with the surface closed over.

    • Oil and grease 2,007 mg/L to 21 mg/L
    • BOD down 87 per cent, COD down 83 per cent
    Fats, oils and greaseBOD and COD
  • Wastewater lagoons

    Dairy lagoon, 67,500 cubic yards

    Agricultural45 days

    52.5%

    less pumping time

    Field resultLocation withheld

    Three to four feet of crust across the lagoon, and a pump-out that took two full days because of it.

    • Pumping 80 hours to 38 hours
    • Crust reduced to around 95 per cent open water
    • Readings recorded at day 30 and day 45
    Sludge depth and solidsCapacity and retention time
  • Wastewater lagoons

    Swine manure lagoon

    Agricultural6 weeks

    91%

    reduction in total suspended solids

    Field resultThird-party labLocation withheldOutside published range

    Suspended solids and phosphorus in a manure lagoon at concentrations that constrained where the contents could go.

    • Phosphorus down 85 per cent
    • COD down 84 per cent
    • Figures attributed to an accredited outside laboratory
    Suspended solidsBOD and COD
  • Industrial pre-treatment

    Poultry processing plant, Brazil

    Industrial90 days

    86%

    reduction in effluent BOD

    Field resultOutside published range

    A slaughterhouse effluent plant removing barely half the BOD arriving at it, with grease implicated in the shortfall.

    • BOD 860 mg/L to 121 mg/L
    • Plant removal efficiency 55 per cent to 86 per cent
    BOD and CODFats, oils and grease
  • Aeration basins

    Distillery aeration tank, Mexico

    Industrial14 days

    1m

    of accumulated tank solids digested in fourteen days

    Field result

    Accumulated solids standing more than a metre deep in the aeration tank of a distillery effluent plant.

    Sludge depth and solids
  • Industrial pre-treatment

    Landfill leachate treatment, Chengdu, China

    Industrial26 hours

    850 to 4mg/L

    ammonia, in twenty-six hours

    Field result

    Leachate arriving at the treatment plant with an ammonia concentration in the high hundreds of milligrams per litre.

    • 93 per cent of the reduction inside the first ten hours

    Nitrifying organisms do not survive drying. No product in SediLogic's dry range addresses an ammonia or total-nitrogen permit, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammonia
  • Industrial pre-treatment

    Petrochemical effluent plant

    IndustrialNot published

    Under 1mg/L

    ammonia, from six to eight

    Field resultNo method statedLocation withheld

    Ammonia running at six to eight milligrams per litre after the plant's nitrifying population failed.

    • Bench data recorded alongside the plant figures

    Nitrifying organisms do not survive drying. No product in SediLogic's dry range addresses an ammonia or total-nitrogen permit, and this record is published as part of the field record rather than as an offer.

    Nitrogen and ammonia
  • Grease traps

    Commercial grease trap

    IndustrialNot published

    91%

    reduction in BOD and suspended solids in the trap

    Field resultNo method statedLocation withheldOutside published range

    A trap whose contents were strong enough that every pump-out was charged as high-strength waste.

    • Pump-out charge $1,029 to around $20 per service
    Fats, oils and greaseBOD and CODSuspended solids
  • Grease traps

    Restaurant grease line, Jakarta, Indonesia

    Industrial14 days

    14days

    to clear the hardened grease and restore flow

    Field resultNo method stated

    A kitchen waste line hardening with grease and blocking two or three times a week, with pipe replacement the quoted alternative.

    • Pipe replacement reported as avoided
    Fats, oils and grease
  • Industrial pre-treatment

    Municipal oil and water separator, Boston

    MunicipalNot published

    99.7%

    reduction in total petroleum hydrocarbons

    Field resultOutside published range

    Total petroleum hydrocarbons in a separator at more than two hundred times the discharge limit, with pumping the only route to compliance.

    • 22,940 mg/L to 79 mg/L, against a 100 mg/L limit
    • Annual pumping cost reported down to $1,200
    Hydrocarbons

Your lagoon next

None of these numbers were measured in your lagoon.

Every record above is a different plant, a different loading and a different sludge. What they are good for is setting an expectation of the range. What decides your result is how much of your own accumulation is organic and treatable in the first place, and whether the dose is sized against the lagoon in front of us rather than read off a figure on this page.

Sedivore Spike carries down through depth to the benthic layer, Sedivore Puck spreads a calculated dose across the bed, and SediLogic Maintain handles load in the water column. Tell us the dimensions and we will size which of them your lagoon needs, and how much.