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SediLogic Technologies

Aeration basins

Beverage and milk processing plant, Thailand

A stable foam blanket on the aeration basin, fed by grease in the incoming load and unaffected by the usual mechanical answers.

60days

to clear the foam blanket

Field resultNo method stated
Duty
Aeration basins
Sector
Industrial
Treatment window
60 days
What was counted
Settling, Fats, oils and grease
  • No measured figure was recorded, only the outcome and the window
Aeration basin with surface turbulence from diffused air.
Illustration — an aeration basin under diffused air, not the plant described on this page.

01The plant

What was being treated

The effluent works of a beverage and milk processing site in Thailand, aeration basin through to secondary clarifier.

02Before

How the material got there

A new milk line came on stream and the fats and oils in the wastewater rose with it. A heavy brown foam built across the aeration basin and over the clarifier surface, and it stayed. Floating grease, solids and foam were being taken off by hand as a standing task.

03Treatment

What was applied, and how

A blend built for high-strength fats, oils and grease. The target was the grease load rather than the foam it was supporting — the foam had a food supply, and what was dosed went after the supply.

Every result in this library was measured at an operating plant treating with one of the formulations SediLogic supplies, over the window stated above. It is a field result published as reported, not a controlled trial we ran.

At the start

Foam across the aeration basin and the secondary clarifier, with floating grease and solids removed by hand as routine.

At the close

Foam gone from both, the clarifier surface back to normal working, and the manual removal no longer needed.

04Limits

What this record does not establish.

Nothing here was counted. There is no grease concentration at either end, no measurement of the foam of any kind, and the sixty days is the publisher's account of when the basin looked right — the record is photographs and description. Nothing was left untreated and the site is not named. What it does carry is a mechanism worth understanding, and that is the only reason it is published.

Only the volatile organic fraction of a sludge responds to any of this. Grit, sand, silt, mineral precipitates and plastics remain at any dose, here and everywhere else.

What we would supply

For this duty, in our range.

Liquid is intended for systems with metered or poured dosing and organic load in the water column. Sinking solids are designed for settled bottom sludge.

The planner does not calculate quantities for an activated-sludge basin. Send the flow and loading for review. A lagoon dose table cannot be transferred to this application.

Read next

The same duty, measured somewhere else.

  • Aeration basins

    Dairy processing plant, 1.9 MGD

    IndustrialImprovement inside 4 months

    $40,000

    reported annual saving once settling recovered

    Field resultNo method stated

    Nine months of filamentous growth had taken the settled-volume test above 980 ml/L, so the clarifier could not hold solids and the plant was paying to haul them away.

    • $110 a day of disposal cost avoided
    • Influent BOD around 500 mg/L on 7,192 m³/day
    • No closing settled-volume figure was recorded
    Settling
  • Aeration basins

    Containerboard mill, two 14 MG aeration lagoons and a 3 MG polishing lagoon

    IndustrialOne month from a January application

    60%

    lower effluent BOD within a month of dosing

    Field result

    A million gallons a day of mill effluent, and a BOD figure that climbed every winter as the water cooled and biological activity fell away with it.

    • Applied in January, at the coldest point of the year
    BOD and COD
  • Aeration basins

    Municipal activated sludge plant, 5 MGD

    Municipal1 year

    20%

    reduction in secondary sludge production

    Field result

    A food-processing load arriving at a municipal works, bringing enough grease with it to drive filamentous growth and cost the plant its settling.

    • Effluent TSS 12–16 ppm to under 5 ppm
    • Polymer use halved
    • 1,500 cubic feet of accumulated grease digested inside two months
    • Sludge cake 25 per cent drier
    Fats, oils and greaseSludge depth and solidsSuspended solidsSettling

All field results

Your lagoon next

This was measured somewhere else.

This result came from a different plant. Your sludge composition and operating conditions need their own assessment. Send us your lagoon details for a dosing review; do not use the quantity on this page as your application rate.